Z-axis dimensional control in manufacturing an LED printhead

摘要

LED dice and driver chips for generating current for driving LED's are to be mounted on tile modules. Z-axis dimensional control of the LED dice and driver chips is provided by placement of the dice and driver chips face down in a first fixture member to locate the dice against a first datum on the fixture. A front face of the tile is accurately positioned in the x, y plane relative to the dice and driver chips and supported in a second fixture member. The front face of the tile contains adhesive for attachment of the tile to the LED dice and driver chips. The rear face of the tile is located against a second datum in the fixture that is located a fixed distance from the first datum. Thus, the adhesive between the dice and the front face of the tile compensates for the thickness variations of both the dice and the tile.