Personal cleansing freezer bar made with a rigid, interlocking mesh of neutralized carboxylic acid

摘要

The invention provides a personal cleansing freezer bar comprising a skeleton structure having a relatively rigid, interlocking, semi-continuous, open, three-dimensional, crystalline mesh of neutralized carboxylic acid soap selected from the group consisting of sodium soap; wherein said bar is made by the following steps: (1) mixing a molten mixture comprising by weight of said bar: from about 15% to about 85% of said soap and from about 15% to about 40% water; (2) cooling said mixture to a semi-solid in a scraped wall heat exchanger freezer; (3) extruding said semi-solid as a soft plug; and (4) further cooling said soft plug to provide said personal cleansing bar.