摘要 |
A dense, substantially glass free, SiAlON ceramic material and method of making such material. The material has at least an alpha-SiAlON phase and a beta-SiAlON phase and exhibits excellent high temperature oxidation resistance and strength, good room temperature toughness and hardness, and a density greater than at least 95 percent of theoretical. The method of making the ceramic material is simple and includes adding AlN in an amount sufficient to allow formation of a desired amount of alpha-SiAlON, and in addition, convert SiO2 and Al2O3 into the beta-SiAlON phase, preferably, by adding AlN in an amount between about 1.3X+0.08Y-0.0045XY and about 1.3X+0.2Y-0.0024XY, wherein X is a weight percent of the SiO2 based on total weight of the Si3N4 in the mixture and Y is a weight percent of alpha-SiAlON phase desired.
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