NOZZLE ASSEMBLY FOR COLD GAS DYNAMIC SPRAY SYSTEM

摘要

A cold gas dynamic spray system is provided that includes a powder feeder for providing a metallic powder. A carrier gas source provides a carrier gas. A nozzle assembly includes multiple plates secured to one another. One of the plates provides a nozzle profile, such as a venturi, having a gas carrier inlet receiving the carrier gas. The nozzle profile also provides a powder injection region receiving the metallic powder. In one example, a profile plate includes an aperture providing the venturi. The venturi includes converging and diverging portions joined by a throat. The carrier gas inlet is in communication with the converging portion upstream from the throat. The powder injection region is in communication with the diverging section downstream from the throat. The profile plate includes an end from which the intermixed metallic powder and carrier gas exit the nozzle assembly. The aperture includes walls defining an increasing width extending axially from a location where the powder is introduced to the carrier gas to the end for providing generally laminar flow of the intermixed carrier gas and metallic powder. One or more profile plates can be selected based upon desired spray parameters and assembled to provide the nozzle assembly. Different substances may be provided to each nozzle profile, if desired. The nozzle profile geometry can be selected to achieve a desired spray parameter for depositing the metallic powder onto the substrate.