Production and use of open cell rigid polyurethane foam

摘要

A method of producing an open cell rigid polyurethane foam which comprises reacting a polyol with a polymethylene polyphenyl polyisocyanate prepolymer with a monool exemplified by diethylene glycol monomethyl ether by use of a substitute such as 1,1-dichloro-1-fluoroethane or methylene chloride as a volatile blowing agent, or a mixture of the volatile blowing agent with water, for trichlorofluoromethane as a blowing agent in the presence of a catalyst, a foam stabilizer and a cell opening agent. The resultant open cell rigid polyurethane foam has a cell size of about 200-250 microns, and is suitable for use, for example, as a core material in a vacuum heat insulating material. The foam may be enclosed in a container under a vacuum of 0.1-0.01 mmHg readily attainable to provide a vacuum heat insulating material of a high heat insulating performance.