摘要 |
A toe cap for a protective shoe is injection molded utilizing a fiber-filled plastic resin having a high loading of relatively long fibers. A preferred material is glass-filled polyurethane having fibers predominantly of a length in the range of 0.25 inch (6 mm) and 1 inch (25 mm). The resin injection gate is positioned to provide injection of the fiber-filled plastic material directly adjacent the rear edge of the toe cap, preferably between the roof of the cap and the lower edge of one wall. The gate has a minimum dimension of 0.100 inch (2.5 mm). The gate location and size results in a lateral orientation of the fibers in the injected plastic material across the roof of the toe cap to substantially enhance the strength thereof.
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