Production of complex cavities inside castings or semi-solid forms

摘要

The production of complex cavities inside castings or semi solid forms is effected by forming a core pattern (10) of a low melting point metal in order to provide a rigid metal core pattern (10). The pattern (10) is then nickel coated using either electroplating or electroless nickel plating. The metal core pattern (10) is melted out of the nickel plating to provide a nickel liner core (16). The nickel liner core (16) is placed within a mold or die cavity, and molten metal introduced into the cavity in order to provide a casting or form (30). The casting or form (30) is removed from the cavity and includes therein a plurality of passageways (20) each of which is defined and surrounded by a corrosion resistent nickel liner surface (22).