Acoustic inspection method for ceramic coatings of catalytic converter monolith substrates.

摘要

An acoustic inspection method for ceramic coatings of catalytic converter monolith substrates includes mounting the substrate (22) in an acoustically sealed structure (32) so as to form a throat communicating a loudspeaker (34) at an entrance end of the coated passages with an empty resonator cavity (36) at an exit end of the coated passages, so forming a Helmholtz resonator. The speaker is then driven to produce a continuous sound wave through the coated passages into the resonator cavity at a predetermined frequency of approximately the natural frequency of the resonator, whereafter the substrate is reversely mounted and the previous step is repeated. The phase angles of the sound waves at the entrance and exit ends of the coated substrate passages are compared with those obtained for a reference substrate, to ascertain whether or not the ceramic coating was applied in a predetermined amount and uniformly to the surface of the exhaust gas passages and whether the ceramic coating is blocking any of the passages.