Detection of printhead nozzle functionality by optical scanning of a test pattern

摘要

A nozzle detection test pattern has been developed which can be sensed by an optical sensor 1ocated on an inkjet printer carriage. By having the same nozzle print ink drops on multiple pixels to form a single thickened test line during multiple passes of the printhead, it is possible to thereafter scan across such test line and automatically determine by the light contrast ratios which nozzles are not firing properly. A green light LED is uded to illuminate the magenta, cyan and black test patterns as they are being sensed, and a blue light LED is used to illuminate the yellow test pattern as it is being sensed. A separate test pattern is used for each printhead ink color. The test pattern constitutes six rows with forty test lines on each row for a printhead having 240 active nozzles. <IMAGE>