RESISTANCE SPOT WELDING METHOD

摘要

Proposed is a method of resistance spot welding to join a plurality of overlapping metal sheets, including: dividing a current pattern into two or more steps for welding; before actual welding, performing test welding to store, for each step as a target value, a time variation of an instantaneous amount of heat generated per unit volume and a cumulative amount of heat generated per unit volume; and subsequently, as actual welding, starting welding using, as a standard, a time variation curve of the instantaneous amount of heat generated per unit volume obtained by the test welding, and when a time variation amount of an instantaneous amount of heat generated deviates during any step from the time variation curve by a difference, performing adaptive control welding to control a current passage amount in order to compensate for the difference during a remaining welding time in the step.

主权项

1. A method of resistance spot welding to join materials to be welded by squeezing the materials between a pair of electrodes and passing current while applying pressure, the materials being a plurality of overlapping metal sheets, the method comprising:
dividing a current pattern into two or more steps for welding; before actual welding, performing test welding to store, for each step as a target value, a time variation of an instantaneous amount of heat generated per unit volume and a cumulative amount of heat generated per unit volume that are calculated from an electrical property between electrodes when forming an appropriate nugget by passing current with constant current control; and subsequently, as actual welding, starting welding using, as a standard, a time variation curve of the instantaneous amount of heat generated per unit volume obtained by the test welding, and when a time variation amount of an instantaneous amount of heat generated per unit volume deviates during any step from the time variation curve by a difference, performing adaptive control welding to control a current passage amount in order to compensate for the difference during a remaining welding time in the step so as to match a cumulative amount of heat generated in the actual welding to the cumulative amount of heat generated that is determined in advance in the test welding.