CONTINUOUS POLYAMIDATION PROCESS - II

摘要

A continuous process for the manufacture of a polyamide, the process comprising the steps of: (i)flowing a stream A comprising a moltendicarboxylic acid, or a molten dicarboxylic acid-rich mixture comprising a dicarboxylic acid and a diamine, through a first stage and at least one more reaction stage of a vertical multistage reactor, wherein the first stage is at the top of the reactor; (ii)counter-currently flowing a stream B comprising a diamine as either a vapour or a diamine-rich liquid through at least one of the stages below the first reaction stage of said vertical multistage reactor; (iii)accumulating a liquid phase material P comprising polyamide at and/or below the final stage of said reactor; wherein said reactor is equipped with internal features suitable for effecting contact between counter-currently flowing streams A and B; and wherein the process further comprises controlling the viscosity of said liquid phase material P by directly controlling the chemical equilibrium of the polyamidation reactionor by controlling stream B so that the amounts of diamine and dicarboxylic acid introduced intothe reactorduring the processare stoichiometrically imbalanced. The invention further provides a vertical multistage reactor configured to implement said process.