| 摘要 |
1,176,362. Making electrical connections; angular bending; jointing; shearing. POSTMASTER GENERAL. 14 March, 1968 [22 March, 1967], No. 13600/67. Headings B3A, B3E, B3Q, B3V and B3W. [Also in Division H2] A method of joining together first and second lengths of insulated wire comprises placing the first and second wires into and along the length of a metallic clip of trough-like form so that the free ends of the wires extend beyond opposed ends of the clip, cutting off the free ends of the wires and deforming the clip to grip the first and second wires, the clip having integeral insulation piercing means which make electrical contact with the wire through the insulation. The clips are stored in a spring-loaded magazine 13 and retained in the operating position against the action of the spring by projections 25, 26. The wires to be joined are laid in the clip in a crossed formation, the positioning of these wires being facilitated by vertical separators (29a), (29b), Fig. 7 (not shown), at each side of the clip which define V-slots 30, 31, the free ends of the wires being placed in the deeper slot 31. The operator holds the free end of each wire and he then depresses a foot pedal which is connected to a punch 16 by a cable to move the punch towards a die 15. A blade 18 separates the top clip from the rest in the magazine, the clips being held together adhesively. Further movement of the punch causes spring-loaded notched heads 21 to engage the wires and tension them against the pull of the operator. When fully tensioned knives 19 cut off the free ends of the wires and the heads 21 spring forward pulling the ends of the wires inside the clip. As the ends of the wire are being drawn into the clip it is crimped by the punch 16 against the die 15. Another type of machine is provided with a horizontal magazine (13), Fig. 11 (not shown), and has a foot-operated Bowden cable 28 actuating a pair of beaked jaws 34, 35 via a series of lever arms. Depression of the foot pedal causes a member 40 to break the adhesive joining the end clip and lifts it to the operating position. Wires are placed one on each side of vertical separators (38), (39), Fig. 11 (not shown). Further depression of the pedal allows blades attached to the jaws to cut off the free ends of the wires prior to crimping, the jaws folding over the sides of the clip and finally clamping home the edges over the wires. The wires are individually crimped by each side of the clip, Fig. 4 (not shown). In a third form of connector, the wires are laid in the clip which is then closed between flat jaws. The remounted ends are cut off by cutting edges 12. The connectors, which may be of hard brass or phosphor bronze, are mounted end to end on a strip of insulating material prior to use. |
