摘要 |
A method for forming a headliner assembly includes forming a main body blank having a periphery in a shape corresponding to a desired shape of the headliner assembly. A mold has a lower mold part with a correspondingly shaped surface with a recess. The method includes pouring foam into the recess in an open mold, then closing the mold to join the foam to the main body. The recess or the main body can carry an accessory, and the foam may surround the accessory. Preferably, a pouring robot serves a plurality of mold parts so that curing time and mold assembly time do not prolong the production of foam enhanced headliners.
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