Torque current comparison for current reasonableness diagnostics in a permanent magnet electric machine

摘要

A method and system for diagnostics and ascertaining status of an electric machine coupled to a polyphase bus. The method and system include: detecting a rotational position with a position encoder coupled to the electric machine; controlling an inverter having an input coupled to a direct current bus and an output coupled to the polyphase bus, where the inverter is responsive to commands from a controller coupled to the inverter and to the position encoder. The method and system further include measuring a current from the direct current bus; capturing a torque current; calculating a current error; establishing a bound limit for the torque current; comparing the current error to the bound limit. The method and system also include: determining whether a fault exists by evaluating if the bound limit has been exceeded; incrementing a fault counter if a fault exists; decrementing a fault counter if no fault exists; and indicating a failure if the fault counter exceeds a predetermined limit.