METAL GATE DOUBLE DIFFUSION MOSFET WITH IMPROVED SWITCHING SPEED AND REDUCED GATE TUNNEL LEAKAGE

摘要

A double-diffused metal-oxide-semiconductor ("DMOS") field-effect transistor (10) with a metal gate (26). A sacrificial gate layer is patterned to provide a self-aligned source mask. The source regions (20) are thus aligned to the gate (26), and the source diffusion provides a slight overlap (28) for good turn-on characteristics and low leakage. The sacrificial gate layer is capable of withstanding the diffusion temperatures of the DMOS process and is selectively etchable. After the high-temperature processing is completed, the sacrificial gate layer is stripped and a metal gate layer is formed over the substrate, filling the volume left by the stripped sacrificial gate material. In one embodiment, a chemical-mechanical polishing technique is used to planarize the metal gate layer.