Terminal pins mounted in flexible substrates

摘要

An electronic device includes a flat flexible dielectric substrate less than 0.050 inch thick and having a generally round hole of a given diameter. A terminal pin is inserted into the round hole in the substrate. The pin includes at least one end section having a cross dimension less than the diameter of the hole in the substrate and an enlarged contact section adjacent the end section having a cross dimension greater than the diameter of the hole in the substrate adapted to make contact with the substrate. The difference between the cross sectional dimension of the enlarged contact section of the pin and the diameter of the round hole is between 7% and 67% of the diameter of the hole.