发明名称 |
Method for forming bilayer patches |
摘要 |
A method for injection molding thin materials (sub-millimeter) having low green strength could make certain manufacturing processes significantly more efficient yet has heretofore been unavailable. Provided herein is a method that enables injection molding of thin materials by using a mold with contact surfaces having a low surface energy release agent disposed thereon. The low surface energy release agent may be applied as a coating on a conventional mold or the mold itself or just the contact surfaces thereof may be formed of a low surface energy release material. The method finds particular applicability in making special contour patches for medical and cosmetic implants and prosthetics. A preferred approach involves injection molding a thin layer of unvulcanized material on a cold mold, injection molding a thin layer of vulcanized material on a hot mold, transferring the vulcanized layer to the unvulcanized layer on the cold mold, and removing the combined layers. |
申请公布号 |
US9138925(B2) |
申请公布日期 |
2015.09.22 |
申请号 |
US201414261255 |
申请日期 |
2014.04.24 |
申请人 |
Applied Silicone Corporation |
发明人 |
Winn R. Alastair;Pasko Nolan |
分类号 |
B29C45/16;A61F2/12;B32B25/20;B29C33/56;B29C45/00;B32B25/08;B32B27/28 |
主分类号 |
B29C45/16 |
代理机构 |
Rutan & Tucker, LLP |
代理人 |
Fitzgerald John K.;Rutan & Tucker, LLP |
主权项 |
1. A method of forming a layered patch, comprising: injection molding an unvulcanized layer by molding the unvulcanized layer against a first mold having a low surface energy contact surface; forming a vulcanized layer; applying the vulcanized layer over the unvulcanized layer while the unvulcanized layer is still on the first mold; adhering the vulcanized layer to the unvulcanized layer; removing the adhered vulcanized and unvulcanized layers from the first mold; and cutting the adhered vulcanized and unvulcanized layers into a desired shape for a patch. |
地址 |
Santa Ana CA US |