| 摘要 |
Accordingly, there is provided a method of manufacturing continuous strand fiberglass of progressive density with varying skins having steps of melting glass media into molten glass within a temperature controlled melter, molten glass exits melter through orifices of a bushing plate, of varying orifice row configurations, orienting the bushing plate 6 degrees relative to the axis of the drum. Rollers spread fibers, a temperature control system controlling reservoir binder temperature, and water spray nozzles control fiberglass moisture. A rotating drum, circumferentially and longitudinally superior in size has a substantial and sustainable control of the rotation of the drum. In another aspect, a method of forming a fiberglass mat, having the steps of feeding a fiberglass media between bowed rollers of providing for a differential pressure across the mat reducing weight variation with controllers integrally controlled by a computer machine. |
| 主权项 |
1. An improved system and method for continuous strand fiberglass media manufacturing, comprising:
means for melting glass efficiently; means for supporting the orifices, rigidly connected to said means for melting glass efficiently; means for exiting molten glass as filaments, rigidly connected to said means for supporting the orifices; means for receiving fiberglass, cooperatively connected to said means for exiting molten glass as fibers; means for spraying binder, binding species and aqueous solutions on fiberglass, operationally connected to said means for receiving fiberglass; means for positioning of bushing plate at a 6 degree angle from perpendicular to the axis of the rotating drum, rigidly connected to said means for spraying binder, binding species and aqueous solutions on fiberglass, and operationally connected to said means for melting glass efficiently; means for cooling fibers with water, rigidly connected to said means for supporting the orifices; means for stabilizing fibers from the let-off table prior to entry into the bowed rollers, successively connected to said means for receiving fiberglass; means for spreading fibers counterclockwise, sequentially connected to said means for stabilizing fibers from the let-off table prior to entry into the bowed rollers; means for spreading fibers clockwise, sequentially connected to said means for rotating fibers counterclockwise; means for spreading fibers in a counterclockwise rotation, sequentially connected to said means for spreading fibers clockwise; means for fogging the fiberglass moving across the rollers with water, tangentially connected to said means for spreading fibers in a counterclockwise rotation, tangentially connected to said means for spreading fibers clockwise, and tangentially connected to said means for spreading fibers counterclockwise; means for weighing the fiberglass, operationally connected to said means for receiving fiberglass; and means for controlling weight variations across the fiberglass through an analysis of differential pressure, operatively connected to said means for weighing the fiberglass. |
