METHODS, DEVICES, AND SYSTEMS FOR INJECTION MOLDING CONTACT LENSES

摘要

Methods, devices, and systems for manufacturing ophthalmic lenses using direct injection molding are described. The present methods, devices, and systems include a mold block having a first mold insert and a second mold insert defining a lens-shaped cavity between them. A raised non-uniform region that projects into the lens-shaped cavity is incorporated in a peripheral zone of the molding surface of at least one of the mold inserts. When an ophthalmic lens is formed using the described mold block, at least one depression is produced in the lens. A gate placed at the non-uniform region allows the depression to hide any gate witness that may form when the mold is closed or separated.