摘要 |
A compliant pin, for insertion into an aperture within a printed circuit board (PCB) or connector housing, which includes a longitudinal body having a first end and a second end and a compliant portion located between the first and second ends, wherein the compliant portion includes deformable elements formed integrally and seamlessly with the longitudinal body and further defining a cavity there between, each of the deformable elements deforming into the cavity when the pin is inserted into the aperture. Circuit board and connector assemblies utilizing a plurality of the aforementioned pins are also disclosed. The invention further includes embodiments of a method of manufacturing a compliant pin wherein, in one embodiment, at least one compliant portion having a cavity is formed into a wire, comprising the steps of coining the wire in at least one place such that a cavity having walls is created; and thereafter forming the walls of the cavity into a desired shape and configuration. The second embodiment of a method of manufacturing at least one compliant pin comprises the steps of blanking out a plurality of sections on a sheet of metal such that the remaining portions define wires of a desired length, width, and shape; followed by coining the wires in at least one place such that a cavity having walls is created; and thereafter forming the walls of said cavity into a desired shape and configuration.
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