Center insulated concrete form

摘要

The invention is the manufactured assembly and process of using the concrete/cementous material flow through lattice panels to form and pour a center insulated concrete/cementous material poured wall. The center insulating solid panel, such as rigid insulation foam, is attached on both faces of the insulating solid panel to the flow through lattice panels by connecting cross members, or webs, keeping the concrete flow through lattice panels kept spaced apart and connected parallel to the solid insulation panel. Stencils, form liners or other shaping or decorative material can be attached to the exterior faces of the flow through lattice panels before pouring. Facial and/or decorative treatment can be performed on the wet, nearly dry or hardened lattice panel flow through concrete/cementous material.

主权项

1. A manufactured assembly and method where concrete/cementous material flow through lattice panels are used in forming a center insulated poured concrete wall, comprising the steps of:
a) assembling a plurality of poured concrete wall forming modular units, wherein each modular unit consists of a first lattice framework panel having a plurality of openings there through, a center located rigid foam insulation panel, a second lattice framework panel and a plurality of connecting members that can secure said first panel to one side of the rigid foam insulation panel, and a plurality of connecting members that can secure said second lattice framework panel to the other side of the rigid foam insulation panel, in a spaced, parallel relationship such that a cavity is formed between said first panel and the rigid foam insulation panel and a second cavity formed between the said rigid foam insulation panel and the second lattice panel, for receiving flowable concrete/cementous material mixture therein; b) stacking the assembly of solid insulation panel with attached lattice panels one assembly atop another center insulated concrete form assembly and also placing the center insulated concrete form assemblies end to end, as needed; c) placing/attaching any stencils or other concrete/cementous material surface treatment material, such as form liners, plywood or “poly” sheeting, on the exterior face of the lattice panel(s) as needed; d) introducing said flowable concrete into said cavities, not necessarily at the same pouring time, wherein when said flowable concrete is poured such that the flowable concrete fills the cavity poured, concrete flowing non-restrictively through and around the connecting members, and extends through said openings through the lattice framework panel such that said flowable concrete extends beyond an external surface of the cavity(s) lattice panel; e) possibly troweling or smoothing and/or performing any decorative treatment on said flowable concrete that extends beyond said external surface of said first and the second lattice panel, and/or removing stencils or other lattice panel concrete flow through surface treatment material, such as form liners, plywood or “poly” sheeting, as needed; f) allowing said flowable concrete to set, wherein said first and second panel, connecting members and said flowable concrete/cementous material mixture become a substantially monolithic structure when said flowable/cementous mixture is set and hardens dry; g) removing lattice panel concrete flow through surface treatment material, such as stencils, form liners, plywood or “poly” sheeting, as needed.