SEAL STRUCTURES FOR SOLID OXIDE FUEL CELL DEVICES

摘要

Disclosed are seals and seal structures for use in electrochemical devices such as solid oxide fuel cell devices. Exemplary seal structures are configured such that at least a portion of the interface between the seal and electrolyte sheet deviates from planarity by extending either (i) upwardly and inwardly (ii) or downwardly and inwardly, toward the active portion of the electrolyte sheet surface where one or more device electrodes are deposited. By angling the seal portion of the electrolyte sheet, the sharpness of any resulting bends or deformations that may occur during use can be reduced, thus reducing the likelihood of any cracks forming in the typically high stress regions of the electrolyte sheet. Further, preferably at least a portion of the electrolyte sheet contacting the seal composition, the seal - electrolyte interface may deviate from planarity by at least 0.1 mm from the seal - electrolyte interface, where the deviation from planarity extends normal to the seal or inwardly toward the active surface region of the electrolyte sheet. Also disclosed are methods for manufacturing the inventive seal structures and electrochemical device assemblies comprising same.