DUPLEX SPROCKET/GEAR CONSTRUCTION AND METHOD OF MAKING SAME

摘要

A unitary powder metal gear or sprocket (10) has a teeth region (16) which extends 2-5 mm below the tooth root diameter and a body region (14) radially inside of the teeth region (16). The teeth region (16) is pressed to a higher density than the body region (14) in a two chamber compaction die. The teeth region (16) is made of a sinter or induction hardening material, and the body region (14) is made of a liquid phase sintered material. Materials for the teeth (16) and body (14) regions are selected for compatibility by compacting them into a bimetallic strip (20, 22) with the teeth material (18) on one side and the body material (19) on the other side, sintering the strip (20,22) and observing the amount it bends.