Exterior wall forms with core walls for the rapid manufacturing of concrete modular housing units

摘要

A system for accelerated manufacturing of concrete modular housing units including a first deck platform including a plurality of exterior movable wall forms. A second deck platform including a plurality of exterior movable wall forms. A first concrete slab is placed on the first deck platform. At least one core including a plurality of core walls placed on the first concrete slab. The exterior movable wall forms of the first deck platform are positioned proximate the core walls to define a wall space there between configured to receive wet concrete and create a first concrete modular housing unit. A second concrete slab is placed on the second deck platform. Wet concrete in the wall space is allowed to set a until it is partially cured and then the at least one core is removed from the first concrete slab and placed on the second concrete slab such that the at least one core can be reused one or more times during a predetermined amount of time to create a least a second concrete modular housing unit while the first concrete modular housing unit is still curing.

主权项

1. A system for accelerated manufacturing of concrete modular housing units comprising:
a first deck platform including a plurality of exterior movable wall forms; a second deck platform including a plurality of exterior movable wall forms; a first concrete slab placed on the first deck platform; at least one core including a plurality of core walls placed on the first concrete slab, one of a top surface and a bottom surface of one of the plurality of core walls including an alignment pin thereon; wherein the exterior movable wall forms of the first deck platform are positioned proximate the core walls to define a wall space there between, the wall space configured to receive wet concrete and create a first concrete modular housing unit; a second concrete slab placed on the second deck platform; and wherein the wet concrete in the wall space is allowed to set a until it is partially cured and then the at least one core is removed from the first concrete slab and placed on the second concrete slab such that the at least one core can be reused one or more times during a predetermined amount of time to create a least a second concrete modular housing unit while the first concrete modular housing unit is still curing.