Electromagnetic actuator with molded connector

摘要

A method of joining a connector 12 to an electromagnetic actuator 10 is provided. The actuator 10 has a metal housing structure 14, 18 and electrical leads 24, 26 extending from the housing structure. The method includes providing at least one channel 30 in the housing structure and a port 36 communicating with the at least one channel 30 and with a mounting surface 28 of the housing structure. The plastic connector 12 is molded on the mounting surface 28 and plastic material in fluid form is permitted to flow through the port 36 and into the at least one channel 30 to fill the channel and the port. The plastic material is permitted to cool and harden to define the connector 12 with the connector being interlocked with respect to the housing structure via the plastic material in the at least one channel 30.